How much space does an LT Storage system require for crate stacking?

An LT Storage system typically requires just 650mm of additional height above your crate stack height, making it suitable even for low-ceiling facilities and mezzanine installations. The system places stacks in consecutive rows directly on the warehouse floor, maximising both floor area utilisation and storage capacity. Understanding the specific space requirements helps you determine whether this patented crate storage solution fits your facility constraints while delivering optimal storage efficiency.

What are the basic space requirements for an LT Storage system?

LT Storage systems need 650mm clearance above your maximum stack height plus adequate floor space for consecutive row placement. The system operates directly on warehouse floors without requiring elevated structures or complex foundations. Basic installation requires level flooring, standard electrical connections, and sufficient access width for crate handling equipment.

The modular design adapts to various facility layouts, from compact storage areas to large distribution centres. Floor space calculations depend on your crate dimensions and desired storage capacity. Each row accommodates multiple stacks placed consecutively, with the system’s automatic crate stacker managing placement and retrieval operations efficiently.

Installation footprint considerations include space for the control system, maintenance access, and integration points with existing conveyor systems. The system works particularly well in facilities where traditional high-bay storage is not feasible due to ceiling height restrictions or structural limitations.

How much floor space does LT Storage save compared to traditional stacking?

LT Storage systems deliver significantly higher storage density than conventional manual stacking methods by eliminating wasted aisle space and optimising stack placement. Traditional storage often requires wide aisles for forklift access and leaves gaps between manually placed stacks. LT Storage places stacks in precise consecutive rows, maximising every square metre of available floor space.

The space efficiency comes from the system’s ability to store stacks without requiring permanent aisle access between each row. Instead of dedicating 30–40% of floor space to access routes, LT Storage allows dense packing with retrieval handled by the automated system. This approach typically increases storage capacity by 25–35% in the same footprint.

Additional space savings result from consistent stack positioning and the elimination of safety clearances needed for manual handling. The system maintains optimal spacing automatically, preventing the irregular placement patterns common with manual stacking that waste valuable floor area.

What height requirements should you consider for LT Storage installation?

The minimum ceiling height equals your maximum crate stack height plus 650mm operational clearance. This compact vertical requirement makes LT Storage suitable for facilities with ceiling heights as low as 3–4 metres, depending on your crate dimensions and stacking requirements.

For mezzanine installations, the 650mm clearance remains sufficient since the system does not require overhead crane access or tall retrieval equipment. The automated handling mechanism operates within this minimal height envelope, making it ideal for multi-level storage facilities or buildings with structural height limitations.

Stack height limitations depend on your crate specifications and stability requirements rather than system constraints. Most installations accommodate stack heights between 1.5–2.5 metres effectively. The system maintains stack integrity through controlled placement and retrieval, reducing the risk of stack collapse associated with manual handling.

Consider future expansion when planning height requirements. The modular system design allows capacity increases without changing the basic height specifications, provided your initial installation accounts for maximum anticipated stack heights.

How do you calculate the optimal LT Storage footprint for your facility?

Start by determining your peak crate storage requirements and daily throughput volumes to establish baseline capacity needs. Calculate the floor area of one crate stack, then multiply by your maximum storage requirement to determine the minimum system footprint. Add space for system access, maintenance, and integration with existing material handling equipment.

Consider your facility’s material flow patterns when positioning the LT Storage system. Optimal placement minimises transport distances between the storage area and production or packing lines. Account for buffer zones that accommodate fluctuating crate volumes and seasonal demand variations.

Factor in expansion possibilities during initial planning. The modular system design allows you to add storage rows or extend existing ones as requirements grow. Plan electrical and control system infrastructure to support potential future capacity increases without major reinstallation.

Evaluate integration requirements with automatic crate stackers and conveyor systems. These connections influence the overall footprint and may require additional space for smooth material flow. Professional layout planning ensures optimal system performance while maintaining operational flexibility for changing production needs.

Proper space planning for LT Storage systems balances current storage requirements with future growth potential while maximising the efficiency benefits of this innovative crate handling solution. The system’s compact design and minimal height requirements make it adaptable to various facility constraints, delivering substantial space savings compared to traditional storage methods. Consider consulting with material handling specialists to optimise your specific installation for maximum storage density and operational efficiency.